Collecting and delivering data to a big data machine in a process control system

ABSTRACT

A device supporting big data in a process plant includes an interface to a communications network, a cache configured to store data observed by the device, and a multi-processing element processor to cause the data to be cached and transmitted (e.g., streamed) for historization at a unitary, logical centralized data storage area. The data storage area stores multiple types of process control or plant data using a common format. The device time-stamps the cached data, and, in some cases, all data that is generated or created by or received at the device may be cached and/or streamed. The device may be a field device, a controller, an input/output device, a network management device, a user interface device, or a historian device, and the device may be a node of a network supporting big data in the process plant. Multiple devices in the network may support layered or leveled caching of data.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Application No. 61/783,112,entitled “Collecting and Delivering Data to a Big Data Machine in aProcess Control System” and filed on Mar. 14, 2013, the entiredisclosure of which is hereby incorporated by reference herein.Additionally, this application is related to U.S. application Ser. No.13/784,041, entitled “Big Data in Process Control Systems” and filed onMar. 7, 2013, the entire disclosure of which is hereby incorporated byreference herein.

TECHNICAL FIELD

The present disclosure relates generally to process plants and toprocess control systems, and more particularly, to devices that supportbig data in process plants and process control systems.

BACKGROUND

Distributed process control systems, like those used in chemical,petroleum or other process plants, typically include one or more processcontrollers communicatively coupled to one or more field devices viaanalog, digital or combined analog/digital buses, or via a wirelesscommunication link or network. The field devices, which may be, forexample, valves, valve positioners, switches and transmitters (e.g.,temperature, pressure, level and flow rate sensors), are located withinthe process environment and generally perform physical or processcontrol functions such as opening or closing valves, measuring processparameters, etc. to control one or more process executing within theprocess plant or system. Smart field devices, such as the field devicesconforming to the well-known Fieldbus protocol may also perform controlcalculations, alarming functions, and other control functions commonlyimplemented within the controller. The process controllers, which arealso typically located within the plant environment, receive signalsindicative of process measurements made by the field devices and/orother information pertaining to the field devices and execute acontroller application that runs, for example, different control moduleswhich make process control decisions, generate control signals based onthe received information and coordinate with the control modules orblocks being performed in the field devices, such as HART®,WirelessHART®, and FOUNDATION® Fieldbus field devices. The controlmodules in the controller send the control signals over thecommunication lines or links to the field devices to thereby control theoperation of at least a portion of the process plant or system.

Information from the field devices and the controller is usually madeavailable over a data highway to one or more other hardware devices,such as operator workstations, personal computers or computing devices,data historians, report generators, centralized databases, or othercentralized administrative computing devices that are typically placedin control rooms or other locations away from the harsher plantenvironment. Each of these hardware devices typically is centralizedacross the process plant or across a portion of the process plant. Thesehardware devices run applications that may, for example, enable anoperator to perform functions with respect to controlling a processand/or operating the process plant, such as changing settings of theprocess control routine, modifying the operation of the control moduleswithin the controllers or the field devices, viewing the current stateof the process, viewing alarms generated by field devices andcontrollers, simulating the operation of the process for the purpose oftraining personnel or testing the process control software, keeping andupdating a configuration database, etc. The data highway utilized by thehardware devices, controllers and field devices may include a wiredcommunication path, a wireless communication path, or a combination ofwired and wireless communication paths.

As an example, the DeltaV™ control system, sold by Emerson ProcessManagement, includes multiple applications stored within and executed bydifferent devices located at diverse places within a process plant. Aconfiguration application, which resides in one or more workstations orcomputing devices, enables users to create or change process controlmodules and download these process control modules via a data highway todedicated distributed controllers. Typically, these control modules aremade up of communicatively interconnected function blocks, which areobjects in an object oriented programming protocol that performfunctions within the control scheme based on inputs thereto and thatprovide outputs to other function blocks within the control scheme. Theconfiguration application may also allow a configuration designer tocreate or change operator interfaces which are used by a viewingapplication to display data to an operator and to enable the operator tochange settings, such as set points, within the process controlroutines. Each dedicated controller and, in some cases, one or morefield devices, stores and executes a respective controller applicationthat runs the control modules assigned and downloaded thereto toimplement actual process control functionality. The viewingapplications, which may be executed on one or more operator workstations(or on one or more remote computing devices in communicative connectionwith the operator workstations and the data highway), receive data fromthe controller application via the data highway and display this data toprocess control system designers, operators, or users using the userinterfaces, and may provide any of a number of different views, such asan operator's view, an engineer's view, a technician's view, etc. A datahistorian application is typically stored in and executed by a datahistorian device that collects and stores some or all of the dataprovided across the data highway while a configuration databaseapplication may run in a still further computer attached to the datahighway to store the current process control routine configuration anddata associated therewith. Alternatively, the configuration database maybe located in the same workstation as the configuration application.

The architecture of currently known process control plants and processcontrol systems is strongly influenced by limited controller and devicememory, communications bandwidth and controller and device processorcapability. For example, in currently known process control systemarchitectures, the use of dynamic and static non-volatile memory in thecontroller is usually minimized or, at the least, managed carefully. Asa result, during system configuration (e.g., a priori), a user typicallymust choose which data in the controller is to be archived or saved, thefrequency at which it will be saved, and whether or not compression isused, and the controller is accordingly configured with this limited setof data rules. Consequently, data which could be useful introubleshooting and process analysis is often not archived, and if it iscollected, the useful information may have been lost due to datacompression.

Additionally, to minimize controller memory usage in currently knownprocess control systems, selected data that is to be archived or saved(as indicated by the configuration of the controller) is reported to theworkstation or computing device for storage at an appropriate datahistorian or data silo. The current techniques used to report the datapoorly utilizes communication resources and induces excessive controllerloading. Additionally, due to the time delays in communication andsampling at the historian or silo, the data collection and time stampingis often out of sync with the actual process.

Similarly, in batch process control systems, to minimize controllermemory usage, batch recipes and snapshots of controller configurationtypically remain stored at a centralized administrative computing deviceor location (e.g., at a data silo or historian), and are onlytransferred to a controller when needed. Such a strategy introducessignificant burst loads in the controller and in communications betweenthe workstation or centralized administrative computing device and thecontroller.

Furthermore, the capability and performance limitations of relationaldatabases of currently known process control systems, combined with theprevious high cost of disk storage, play a large part in structuringdata into independent entities or silos to meet the objectives ofspecific applications. For example, within the DeltaV™ system, thearchiving of process models, continuous historical data, and batch andevent data are saved in three different application databases or silosof data. Each silo has a different interface to access the data storedtherein.

Structuring data in this manner creates a bather in the way thathistorized data is accessed and used. For example, the root cause ofvariations in product quality may be associated with data in more thanof these data silos. However, because of the different file structuresof the silos, it is not possible to provide tools that allow this datato be quickly and easily accessed for analysis. Further, audit orsynchronizing functions must be performed to ensure that data acrossdifferent silos is consistent.

The limitations of currently known process plants and process controlsystem discussed above and other limitations may undesirably manifestthemselves in the operation and optimization of process plants orprocess control systems, for instance, during plant operations, troubleshooting, and/or predictive modeling. For example, such limitationsforce cumbersome and lengthy work flows that must be performed in orderto obtain data for troubleshooting and generating updated models.Additionally, the obtained data may be inaccurate due to datacompression, insufficient bandwidth, or shifted time stamps.

“Big data” generally refers to a collection of one or more data setsthat are so large or complex that traditional database management toolsand/or data processing applications (e.g., relational databases anddesktop statistic packages) are not able to manage the data sets withina tolerable amount of time. Typically, applications that use big dataare transactional and end-user directed or focused. For example, websearch engines, social media applications, marketing applications andretail applications may use and manipulate big data. Big data may besupported by a distributed database which allows the parallel processingcapability of modern multi-process, multi-core servers to be fullyutilized.

SUMMARY

A device that supports big data in a process control system or plant isconfigured to collect all (or almost all) of the data that is observedby the device (e.g., data that is directly generated by, created by, ordirectly received at the device). As such, the device may include aprocessor that has multiple processing elements (e.g., a multi-coreprocessor) and/or a high density memory or cache. In an embodiment, thecollected data may be stored in the cache of the device. The device isfurther configured to cause the collected data to be transmitted to aunitary, logical data storage area for historization or long-termstorage as big data, for example, by streaming the data. The unitary,logical data storage area is configured to store, using a common format,multiple types of data that are generated or created by or related tothe process control system, the process plant, and to one or moreprocesses being controlled by the process plant. For example, theunitary, logical data storage area may store configuration data,continuous data, event data, calculated data, plant data, dataindicative of a user action, network management data, and data providedby or to systems external to the process control system or plant. In anembodiment, the processor of the device operates to collect all (oralmost all) data that is observed by the device, and to stream thecollected data to be stored in the unitary, logical data storage area byusing a process control system big data network. The device may be anode of the process control system big data network.

The process control system big data network provides an infrastructurefor supporting large scale data mining and data analytics of processdata and other types of data collected by device that support big datain process control environments. In an embodiment, the process controlbig data network or system includes a plurality of nodes to collect andstore all (or almost all) data that is generated, created, received,and/or observed by devices included in and associated with the processcontrol system or plant. The devices described in the presentapplication may be nodes of such a process control system big datanetwork. Another node of the process control big data network may be aprocess control system big data apparatus. The process control systembig data apparatus may include the unitary, logical data storage area towhich the devices cause collected data to be transmitted for storage orhistorization.

Unlike prior art process control systems, the identity of data that isto be collected at the devices or the nodes of the process controlsystem big data network need not be defined or configured into thedevices or nodes a priori. Further, the rate at which data is collectedat and transmitted from the devices or nodes also need not beconfigured, selected, or defined a priori. Instead, a device thatsupports process control big data may automatically collect or capturedata that is generated by, created by, received at, or otherwiseobserved by the device at the rate at which the data is generated,created, received or observed, and may cause the collected data to bedelivered in high fidelity (e.g., without using lossy data compressionor any other techniques that may cause loss of original information) tothe process control system big data apparatus to be stored (and,optionally, delivered to other nodes or devices).

In an embodiment, a device that supports big data in a process controlsystem or plant is a process control device configured to control aprocess in the process plant. The process control device may be, forexample, a field device configured to perform a physical function tocontrol the process; a controller configured to receive an input andgenerate, based on the input and a control routine, an output to controlthe process; or an input/output (I/O) device disposed between andcommunicatively connecting the controller and one or more field devices.The process control device may include a processor having multipleprocessing elements and/or a cache configured to store collected data.Typically, the collected data corresponds to the process plant or to theprocess controlled in the process plant, and includes data that isdirectly generated by the process control device, created by the processcontrol device, and/or data that is directly received by the processcontrol device. The process control device also includes an interface toa communications network via which the collected data is transmitted forstorage in the unitary, logical data storage area. In some embodiments,a particular processing element of the processor of the device may beexclusively designated to cache and cause the collected data to betransmitted to a unitary, logical data storage area for historization.

A method of delivering data (e.g., big data) in a process control systemor plant uses a device that is communicatively coupled to acommunications network of the process plant. The method may includecollecting data at the device, storing the collected data in a cache ofthe device, and causing at least a portion of the collected data to betransmitted for storage in a unitary, logical data storage area. Theunitary, logical data storage area is configured to store, using acommon format, multiple types of data from a set of types of datacorresponding to the process plant or the process controlled by theprocess plant, for example, and the set of types of data may includecontinuous data, event data, measurement data, batch data, calculateddata, configuration data, and other types of data. Typically, the datacollected at the device corresponds to the process plant or to a processcontrolled by the process plant, and includes data that is directlygenerated by the device, data that is created by the device, and/or datathat is directly received at the device. A type of the device is onefrom a set of device types including a field device and a controller. Insome embodiments, the set of device types may include other devicetypes, such as user interface devices, network management devices,historian devices, and/or other types of devices. In an embodiment, alldata that is observed by the device is collected and caused to be storedat the unitary, logical data storage area.

In an embodiment, devices supporting big data in a process control plantor system are nodes of a process control system big data networkcorresponding to the process control plant or system. The plurality ofdevices or nodes may include process control devices, network managementdevices, user interface devices, gateway device, historian devices,and/or other types of devices. Each node or device may be configured tocollect respective first data that the device directly generates ordirectly receives, and may temporarily store the collected data in acache. Each node or device may cause at least a portion of the collecteddata to be transmitted, via the communications network, for storage in aunitary, logical data storage area. Moreover, at least one node ordevice is further configured to receive second data that was directlygenerated by, created by, or directly received at another node of theplurality of nodes, and to cause the second data to be forwarded forstorage in the unitary, logical data storage area. The communicationsnetwork is configured to deliver data to be stored in the unitary,logical data storage area, and the unitary, logical data storage area isconfigured to store multiple types of data from a set of data typescorresponding to the process plant or a process controlled by theprocess plant in a common format. The set of data types may include, forexample, continuous data, event data, measurement data, batch data,calculated data, and configuration data.

By using such devices and techniques to support big data in a processcontrol system or plant, a process control system big data system isable to provide sophisticated data and trending analyses for any portionof the stored or historized data. For example, the process control bigdata system is able to provide automatic data analysis across processdata (that, in prior art process control systems, is contained indifferent database silos) without requiring any a priori configurationand without requiring any translation or conversion. Based on theanalyses, the process control system big data system is able toautomatically provide in-depth knowledge discovery, and may suggestchanges to or additional entities for the process control system.Additionally or alternatively, the process control system big datasystem may perform actions (e.g., prescriptive, predictive, or both)based on the knowledge discovery. The process control system big datasystem also is enable and assist users in performing manual knowledgediscovery, and in planning, configuring, operating, maintaining, andoptimizing the process plant and resources associated therewith.

Knowledge discovery and big data techniques within a process controlplant or environment are inherently different than traditional big datatechniques. Typically, traditional big data applications are singularlytransactional, end-user directed, and do not have strict timerequirements or dependencies. For example, a web retailer collects bigdata pertaining to browsed products, purchased products, and customerprofiles, and uses this collected data to tailor advertising and up-sellsuggestions for individual customers as they navigate the retailer's website. If a particular retail transaction (e.g., a particular data point)is inadvertently omitted from the retailer's big data analysis, theeffect of its omission is negligible, especially when the number ofanalyzed data points is very large. In the worst case, an advertisementor up-sell suggestion may not be as closely tailored to a particularcustomer as could have been if the omitted data point had been includedin the retailer's big data analysis.

In process plant and process control environments, though, the dimensionof time and the presence or omission of particular data points iscritical. For example, if a particular data value is not delivered to arecipient component of the process plant within a certain time interval,a process may become uncontrolled, which may result in a fire,explosion, loss of equipment, and/or loss of human life. Furthermore,multiple and/or complex time-based relationships between differentcomponents, entities, and/or processes operating within the processplant and/or external to the process plant may affect operatingefficiency, product quality, and/or plant safety. The knowledgediscovery provided by the process control system big data techniquesdescribed herein may allow such time-based relationships to bediscovered and utilized, thus enabling a more efficient and safe processplant that may produce a higher quality product.

Further, by having a processor having multiple processing elements andexpanded memory storage in devices, the devices or nodes that supportbig data in a process control plant or system may be able to overcomemany of the performance limitations associated with currently knowndevices such as memory and processor capabilities. As a result, thedevices or nodes may be able to automatically capture, store and archiveall types of data including data that may be useful for troubleshootingand process analysis. As well, the devices or nodes in the processcontrol system big data network or system may be able to efficientlyutilize communication resources to reduce excessive communicationloading and/or time delays in communication and sampling at historiansor silos (e.g., loading of controllers, transferring of batch recipes,etc.). As such, all data collection, time stamping, and transmission arecarried out in sync with the actual process.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a block diagram of an example big data network for a processplant or process control system that includes devices that support bigdata;

FIG. 2 is a block diagram illustrating an example arrangement ofprovider devices or nodes included in the process control system bigdata network of FIG. 1;

FIG. 3 is a block diagram of an example device configured to support bigdata in process control systems or plants;

FIG. 4 is a block diagram illustrating an example use of devices thatsupport process control big data for leveled or layered caching andtransmission of data for historization;

FIG. 5 is a block diagram illustrating an example use of devices thatsupport process control big data for leveled or layered caching andtransmission of data for historization; and

FIG. 6 is a flow diagram of an example method for using devices thatsupport big data in a process control system or process plant.

DETAILED DESCRIPTION

FIG. 1 is a block diagram of an example big data network 100 for aprocess plant or process control system 10 including devices thatsupport big data in the process plant or system 10. The example processcontrol system big data network 100 includes a process control systembig data apparatus or appliance 102, a process control system big datanetwork backbone 105, and a plurality of nodes or devices 108 thatsupport big data and that are communicatively connected to the backbone105. Process-related data, plant-related data, and other types of datamay be collected and cached at the plurality of devices 108, and thedata may be delivered, via the network backbone 105, to the processcontrol system big data apparatus or appliance 102 for long-term storage(e.g., “historization”) and processing. In an embodiment, at least someof the data may be delivered between devices or nodes of the network100, e.g., to control a process in real-time. In some configurations, atleast some of the devices or nodes 108 of the network 100 are remotelylocated from the process plant or system 10. In an embodiment, theprocess control system big data appliance 102 is remotely located fromthe physical process plant 10.

Any type of data related to the process control system 10 may becollected at the devices 108 and stored at the process control systembig data appliance 102 as big data. In an embodiment, process data maybe collected and stored. For example, real-time process data such ascontinuous, batch, measurement and event data that is generated while aprocess is being controlled in the process plant 10 (and, in some cases,is indicative of an effect of a real-time execution of the process) maybe collected and stored. Process definition, arrangement or set-up datasuch as configuration data and/or batch recipe data may be collected andstored. Data corresponding to the configuration, execution and resultsof process diagnostics may be collected and stored. Other types ofprocess data may also be collected and stored.

Further, data highway traffic and network management data related to thebackbone 105 and of various other communications networks of the processplant 10 may be collected at the devices 108 and stored at the appliance102. User-related data such as data related to user traffic, loginattempts, queries and instructions may be collected and stored. Textdata (e.g., logs, operating procedures, manuals, etc.), spatial data(e.g., location-based data) and multi-media data (e.g., closed circuitTV, video clips, etc.) may be collected and stored.

In some scenarios, data that is related to the process plant 10 (e.g.,to physical equipment included in the process plant 10 such as machinesand devices) but that may not be generated by applications that directlyconfigure, control, or diagnose a process may be collected at thedevices 108 and stored at the appliance 102. In an embodiment, data thatis created by devices and/or equipment is collected and stored. Forexample, vibration data and steam trap data is collected and stored.Plant safety data may be collected and stored. Other examples of suchplant data include data indicative of a value of a parametercorresponding to plant safety (e.g., corrosion data, gas detection data,etc.), or data indicative of an event corresponding to plant safety.Data corresponding to the health of machines, plant equipment and/ordevices may be collected and stored, e.g., data that is created by thedevices and/or machines that is used for diagnostic or prognosticpurposes For example, equipment data (e.g., pump health data determinedbased on vibration data and other data) is collected and stored. Datacorresponding to the configuration, execution and results of equipment,machine, and/or device diagnostics may be collected and stored. Further,created or calculated data that is useful for diagnostics andprognostics may be collected and stored.

In some embodiments, data generated by or transmitted to entitiesexternal to the process plant 10 may be collected at the devices 108 andstored at the appliance 102, such as data related to costs of rawmaterials, expected arrival times of parts or equipment, weather data,and other external data. In an embodiment, all data that is generatedby, created by, received at, or otherwise observed by all devices ornodes 108 that are communicatively connected to the network backbone 105is collected and caused to be stored at the process control system bigdata appliance 102 as big data.

The process control system big data network 100 may include a processcontrol system big data studio 109 configured to provide a primaryinterface into the process control system big data network 100 forconfiguration and data exploration, e.g., a user interface or aninterface for use by other applications. The process control system bigdata studio 109 may be connected to the big data appliance 102 via theprocess control system big data network backbone 105, or may be directlyconnected to the process control system big data appliance 102.

The plurality of devices or nodes 108 of the process control big datanetwork 100 may include several different groups of devices or nodes110-115 that support big data in process control systems or plants. Afirst group of devices or nodes 110, referred to herein as “providernodes 110” or “provider devices 110,” may include one or more nodes ordevices that generate, route, and/or receive process control data toenable processes to be controlled in real-time in the process plantenvironment 10. Examples of provider devices or nodes 110 includedevices whose primary function is directed to generating and/oroperating on process control data to control a process, e.g., wired andwireless field devices, controllers, or input/output (I/O devices).Other examples of provider devices 110 include devices whose primaryfunction is to provide access to or routes through one or morecommunications networks of the process control system (of which theprocess control big network 100 is one), e.g., access points, routers,interfaces to wired control busses, gateways to wireless communicationsnetworks, gateways to external networks or systems, and other suchrouting and networking devices. Still other examples of provider devices110 include devices whose primary function is to temporarily storeprocess data and other related data that is accumulated throughout theprocess control system 10 and to cause the temporarily stored data to betransmitted for historization at the process control system big dataappliance 102, e.g., historian devices or historian nodes.

At least one of the provider devices 110 may be communicativelyconnected to the process control big data network backbone 105 in adirect manner. In an embodiment, at least one of the provider devices110 is communicatively connected to the backbone 105 in an indirectmanner. For example, a wireless field device is communicativelyconnected to the backbone 105 via a router, and access point, and awireless gateway. Typically, provider devices or nodes 110 do not havean integral user interface, although some of the provider devices 100may have the capability to be in communicative connection with a usercomputing device or user interface, e.g., by communicating over a wiredor wireless communication link, or by plugging a user interface deviceinto a port of the provider device 110.

A second group of devices or nodes 112 that support big data in processcontrol systems or plants is referred to herein as “user interface nodes112” or “user interface devices 112.” The second group of devices 112includes one or more nodes or devices that each have an integral userinterface via which a user or operator may interact with the processcontrol system or process plant 10 to perform activities related to theprocess plant 10 (e.g., configure, view, monitor, test, analyze,diagnose, order, plan, schedule, annotate, and/or other activities).Examples of these user interface nodes or devices 112 include mobile orstationary computing devices, workstations, handheld devices, tablets,surface computing devices, and any other computing device having aprocessor, a memory, and an integral user interface. Integrated userinterfaces may include a screen, a keyboard, keypad, mouse, buttons,touch screen, touch pad, biometric interface, speakers and microphones,cameras, and/or any other user interface technology. Each user interfacenode 112 may include one or more integrated user interfaces. Userinterface nodes 112 may include a direct connection to the processcontrol big data network backbone 105, or may include in indirectconnection to the backbone 105, e.g., via an access point or a gateway.User interface nodes 112 may communicatively connect to the processcontrol system big data network backbone 105 in a wired manner and/or ina wireless manner. In some embodiments, a user interface node 112 mayconnect to the network backbone 105 in an ad-hoc manner.

Of course, the plurality of devices or nodes 108 supporting big data inprocess control plants and systems is not limited to only provider nodes110 and user interface nodes 112. One or more other types of devices ornodes 115 may also be included in the plurality of devices or nodes 108.For example, a node 115 of a system that is external to the processplant 10 (e.g., a lab system or a materials handling system) may becommunicatively connected to the network backbone 105 of the system 100.A node or device 115 may be communicatively connected to the backbone105 via a direct or an indirect connection, and a node or device 115 maybe communicatively connected to the backbone 105 via a wired or awireless connection. In some embodiments, the group of other devices ornodes 115 may be omitted from the process control system big datanetwork 100.

In an embodiment, at least some of the devices or nodes 108 supportingbig data in process control plants or systems may include an integratedfirewall. Further, any number of the devices 108 (e.g., zero devices,one device, or more than one device) may each include respective memorystorage (denoted in FIG. 1 by the icons M_(X)) to store or cache tasks,measurements, events, and other observed data in real-time. A memorystorage M_(X) may comprise high density memory storage technology, forexample, solid state drive memory, semiconductor memory, optical memory,molecular memory, biological memory, or any other suitable high densitymemory technology. In some embodiments, the memory storage M_(X) alsoincludes flash memory. Each memory storage M_(X) (and, in some cases,the flash memory) is configured to temporarily store or cache data thatis generated by, created by, received at, or otherwise observed by itsrespective device 108. In an embodiment of the process control systembig data network 100, all of the devices 110, 112 and any number of thedevices 115 may include high density memory storage M_(X). It isunderstood that different types or technologies of high density memorystorage M_(X) may be utilized across the set of devices 108, or across asubset of the set of devices 108.

Any number of the devices 108 (for example, zero devices, one device, ormore than one device) may each include respective hardware havingmultiple processing elements, for example, a processor having multipleprocessing elements such as multiple cores or other co-processingtechnologies (e.g., quantum, cell, chemical, photonic, bio-chemical,biological processing technologies). The processors having multipleprocessing elements or co-processing capabilities are denoted in theFIG. 1 by the icons P_(MCX), and are referred to generally herein asmulti-processor element processors.

At least some of the devices 108 may designate at least one of itsmultiple processing elements of its respective processor P_(MCX) forcaching real-time data at the node and, optionally, for causing thecached data to be transmitted for storage at the process control systembig data appliance 102. In some embodiments, the one or more designatedprocessing elements for caching and/or transmitting real-time data maybe exclusively designated as such (e.g., the one or more designatedprocessing elements may perform no other processing except processingrelated to caching and/or transmitting big data observed by the device108). At least some of the devices 108 may designate at least one of itsprocessing elements to perform operations to control a process in theprocess plant 10. In an embodiment, one or more processing elements maybe designated exclusively for performing operations to control aprocess, and may not be used to cache and transmit big data. It isunderstood that different types or technologies of processors P_(MCX)having different multi-processing element technologies may be utilizedacross the set of devices 108, or across a subset the set of devices108. In an embodiment of the process control system big data network100, all of the devices 110, 112 and any number of the devices 115 mayinclude some type of processor P_(MCX) that utilizes multi-processingelement technology.

While FIG. 1 illustrates the devices 108 as each including both amulti-processing element processor P_(MCX) and a high density memoryM_(X), each of the devices 108 is not required to include both amulti-processing element processor P_(MCX) and a high density memoryM_(X). For example, some of the devices 108 may include only amulti-processing element processor P_(MCX) and not a high density memoryM_(X), some of the devices 108 may include only a high density memoryM_(X) and not a multi-processing element processor P_(MCX), some of thedevices 108 may include both a multi-processing element processorP_(MCX) and a high density memory M_(X), and/or some of the devices 108may include neither a multi-processing element processor P_(MCX) nor ahigh density memory M_(X).

Examples of real-time data that may be collected (and in some cases,cached) by provider nodes or devices 110 may include measurement data,configuration data, batch data, event data, and/or continuous data. Forinstance, real-time data corresponding to configurations, batch recipes,setpoints, outputs, rates, control actions, diagnostics, health of thedevice or of other devices, alarms, events and/or changes thereto may becollected. Other examples of real-time data may include process models,statistics, status data, and network and plant management data.

Examples of real-time data that may be collected (and in some cases,cached) by user interface nodes or devices 112 may include, for example,user logins, user queries, data captured by a user (e.g., by camera,audio, or video recording device), user commands, creation, modificationor deletion of files, a physical or spatial location of a user interfacenode or device, results of a diagnostic or test performed by the userinterface device 112, and other actions or activities initiated by orrelated to a user interacting with a user interface node 112.

Collected data may be dynamic or static data. Collected data mayinclude, for example, database data, configuration data, batch data,streaming data, and/or transactional data. Generally, any data that adevice 108 generates, receives, or otherwise observes may be collected(and in some cases, cached) with a corresponding time stamp orindication of a time of its generation, reception or observation by thedevice 108. In an embodiment, all data that a device 108 generates,receives, or observes is cached in its memory storage (e.g., highdensity memory storage M_(X)) with a respective indication of a time ofeach data value's collection/caching (e.g., a timestamp).

In an embodiment, each of the devices 110, 112 (and, optionally, atleast one of the other devices 115) is configured to automaticallycollect (and in some cases, cache) real-time data, and to cause thecollected/cached data to be delivered to the big data appliance 102and/or to other devices 108 without requiring lossy data compression,data sub-sampling, or configuring the node for data collection purposes.Thus, the devices 110, 112 (and, optionally, at least one of the otherdevices 115) of the process control big data system 100 mayautomatically collect all data that is generated by, created by,received at, or obtained by the device at a rate at which the data isgenerated, created, received or obtained, and may cause the collecteddata to be delivered in high fidelity to the process control big dataappliance 102 and, optionally, to other devices 108 of the network 100.

Referring again to FIG. 1, the process control system big data networkbackbone 105 may comprise a plurality of networked computing devices orswitches that are configured to route packets to/from various devices108 of the process control system big data network 100 and to/from theprocess control big data appliance 102 (which is itself a node of theprocess control system big data network 100). The plurality of networkedcomputing devices of the backbone 105 may be interconnected by anynumber of wireless and/or wired links In an embodiment, the processcontrol system big data network backbone 105 may include one or morefirewall devices.

The big data network backbone 105 may support one or more suitablerouting protocols, e.g., protocols included in the Internet Protocol(IP) suite (e.g., UPD (User Datagram Protocol), TCP (TransmissionControl Protocol), Ethernet, etc.), or other suitable routing protocols.In an embodiment, at least some of the devices 108 utilize a streamingprotocol such as the Stream Control Transmission Protocol (SCTP) tostream cached data from the devices 108 to the process control big dataappliance 102 via the network backbone 105. Typically, each device ornode 108 included in the process data big data network 100 may supportat least an application layer (and, for some devices, additional layers)of the routing protocol(s) supported by the backbone 105. In anembodiment, each device or node 108 is uniquely identified within theprocess control system big data network 100, e.g., by a unique networkaddress.

In an embodiment, at least a portion of the process control system bigdata network 100 may be an ad-hoc network. As such, at least some of thedevices 108 may connect to the network backbone 105 (or to another nodeof the network 100) in an ad-hoc manner.

Continuing with FIG. 1, in the example process control system big dataprocess control network 100, the process control system big dataapparatus or appliance 102 is centralized within the network 100, and isconfigured to receive data (e.g., via streaming and/or via some otherprotocol) from the devices 108 of the network 100 and to store thereceived data. As such, the process control big data apparatus orappliance 102 may include a big data appliance data storage area 120 forhistorizing or storing the data that is received from the devices 108, aplurality of appliance data receivers 122, and a plurality of appliancerequest servicers 125. Each of these components 120, 122, 125 of theprocess control system big data appliance 102 is described in moredetail below.

The process control system big data storage area 120 may comprisemultiple physical data drives or storage entities, such as RAID(Redundant Array of Independent Disks) storage, cloud storage, or anyother suitable data storage technology that is suitable for data bank ordata center storage. However, to the devices 108 of the network 100, thedata storage area 120 has the appearance of a single or unitary logicaldata storage area or entity. As such, the data storage 120 may be viewedas a centralized big data storage area 120 for the process control bigdata network 100 or for the process plant 10. In some embodiments, asingle logical centralized data storage area 120 services multipleprocess plants (e.g., the process plant 10 and another process plant).For example, a centralized data storage area 120 services severalrefineries of an energy company. In an embodiment, the centralized datastorage area 120 is directly connected to the backbone 105. In someembodiments, the centralized data storage area 120 is connected to thebackbone 105 via at least one high-bandwidth communication link In anembodiment, the centralized data storage area 120 includes an integralfirewall.

The structure of the unitary, logical data storage area 120 supports thestorage of all process control system and plant related data, in anembodiment. For example, each entry, data point, or observation storedin the data storage area 120 may include an indication of the identityof the data (e.g., source, device, tag, location, etc.), a content ofthe data (e.g., measurement, value, etc.), and a timestamp indicating atime at which the data was collected, generated, created, received, orobserved. As such, these entries, data points, or observations arereferred to herein as “time-series data.” The data may be stored in thedata storage area 120 using a common format including a schema thatsupports scalable storage, streamed data, and low-latency queries, forexample.

In an embodiment, the schema includes storing multiple observations ineach row, and using a row-key with a custom hash to filter the data inthe row. The hash is based on the timestamp and a tag, in an embodiment.In an example, the hash is a rounded value of the timestamp, and the tagcorresponds to an event or an entity of or related to the processcontrol system. In an embodiment, metadata corresponding to each row orto a group of rows is also stored in the data storage area 120, eitherintegrally with the time-series data or separately from the time-seriesdata. For example, the metadata may be stored in a schema-less mannerseparately from the time-series data.

In an embodiment, the schema used for storing data at the appliance datastorage 120 is also utilized for storing data in the cache M_(X) of atleast one of the devices 108. Accordingly, in this embodiment, theschema is maintained when data is transmitted from the local storageareas M_(X) of the devices 108 across the backbone 105 to the processcontrol system big data appliance data storage 120.

In addition to the data storage 120, the process control system big dataappliance 102 may further include one or more appliance data receivers122, each of which is configured to receive data packets from thebackbone 105, process the data packets to retrieve the substantive dataand timestamp carried therein, and store the substantive data andtimestamp in the data storage area 120. The appliance data receivers 122may reside on a plurality of computing devices or switches, for example.In an embodiment, multiple appliance data receivers 122 (and/or multipleinstances of at least one data receiver 122) may operate in parallel onmultiple data packets.

In embodiments in which the received data packets include the schemautilized by the process control big data appliance data storage area120, the appliance data receivers 122 merely populate additional entriesor observations of the data storage area 120 with the schematicinformation (and, may optionally store corresponding metadata, ifdesired). In embodiments in which the received data packets do notinclude the schema utilized by the process control big data appliancedata storage area 120, the appliance data receivers 122 may decode thepackets and populate time-series data observations or data points of theprocess control big data appliance data storage area 120 (and,optionally corresponding metadata) accordingly.

Additionally, the process control system big data appliance 102 mayinclude one or more appliance request servicers 125, each of which isconfigured to access time-series data and/or metadata stored in theprocess control system big data appliance storage 120, e.g., per therequest of a requesting entity or application. The appliance requestservicers 125 may reside on a plurality of computing devices orswitches, for example. In an embodiment, at least some of the appliancerequest servicers 125 and the appliance data receivers 122 reside on thesame computing device or devices (e.g., on an integral device), or areincluded in an integral application.

In an embodiment, multiple appliance request servicers 125 (and/ormultiple instances of at least one appliance request servicer 125) mayoperate in parallel on multiple requests from multiple requestingentities or applications. In an embodiment, a single appliance requestservicer 125 may service multiple requests, such as multiple requestsfrom a single entity or application, or multiple requests from differentinstances of an application.

A detailed block diagram illustrating example provider devices 110 thatsupport big data in process control systems or plants is shown in FIG.2. While the devices 110 are discussed with reference to the processplant or process control system 10 of FIG. 1, the example providerdevices 110 may be used in or with other process plants or processcontrol systems to support big data therein.

As previously discussed, the provider devices 110 may include deviceswhose main function is to automatically generate and/or receive processcontrol data that is used to perform functions to control a process inreal-time in the process plant environment 10, such as processcontrollers, field devices and I10 devices. In a process plantenvironment 10, process controllers receive signals indicative ofprocess measurements made by field devices, process this information toimplement a control routine, and generate control signals that are sentover wired or wireless communication links to other field devices tocontrol the operation of a process in the plant 10. Typically, at leastone field device performs a physical function (e.g., opening or closinga valve, increase or decrease a temperature, etc.) to control theoperation of a process, and some types of field devices may communicatewith controllers using I/O devices. Process controllers, field devices,and I/O devices may be wired or wireless, and any number and combinationof wired and wireless process controllers, field devices and I/O devicesmay be nodes 110 of the process control big data network 100 thatsupport big data.

For example, FIG. 2 illustrates a controller 11 that supports big datain the process control network or plant 10. The controller 11 iscommunicatively connected to wired field devices 15-22 via input/output(I/O) cards 26 and 28, and is communicatively connected to wirelessfield devices 40-46 via a wireless gateway 35 and the network backbone105. (In another embodiment, though, the controller 11 may becommunicatively connected to the wireless gateway 35 using acommunications network other than the backbone 105, such as by usinganother wired or a wireless communication link). In FIG. 2, thecontroller 11 is a node 110 of the process control system big datanetwork 100, and is directly connected to the process control big datanetwork backbone 105.

The controller 11, which may be, by way of example, the DeltaV™controller sold by Emerson Process Management, may operate to implementa batch process or a continuous process using at least some of the fielddevices 15-22 and 40-46. In an embodiment, in addition to beingcommunicatively connected to the process control big data networkbackbone 105, the controller 11 may also be communicatively connected toat least some of the field devices 15-22 and 40-46 using any desiredhardware and software associated with, for example, standard 4-20 mAdevices, I10 cards 26, 28, and/or any smart communication protocol suchas the FOUNDATION® Fieldbus protocol, the HART® protocol, theWirelessHART® protocol, etc. In an embodiment, the controller 11 may becommunicatively connected with at least some of the field devices 15-22and 40-46 using the big data network backbone 105. In FIG. 2, thecontroller 11, the field devices 15-22 and the I/O cards 26, 28 arewired devices, and the field devices 40-46 are wireless field devices.Of course, the wired field devices 15-22 and wireless field devices40-46 could conform to any other desired standard(s) or protocols, suchas any wired or wireless protocols, including any standards or protocolsdeveloped in the future.

The controller 11 of FIG. 2 includes a processor 30 that implements oroversees one or more process control routines (e.g., that are stored ina memory 32), which may include control loops. The processor 30 isconfigured to communicate with the field devices 15-22 and 40-46 andwith other nodes (e.g., nodes 110, 112, 115) that are communicativelyconnected to the backbone 105. It should be noted that any controlroutines or modules (including quality prediction and fault detectionmodules or function blocks) described herein may have parts thereofimplemented or executed by different controllers or other devices if sodesired. Likewise, the control routines or modules described hereinwhich are to be implemented within the process control system 10 maytake any form, including software, firmware, hardware, etc. Controlroutines may be implemented in any desired software format, such asusing object oriented programming, ladder logic, sequential functioncharts, function block diagrams, or using any other software programminglanguage or design paradigm. The control routines may be stored in anydesired type of memory, such as random access memory (RAM), or read onlymemory (ROM). Likewise, the control routines may be hard-coded into, forexample, one or more EPROMs, EEPROMs, application specific integratedcircuits (ASICs), or any other hardware or firmware elements. Thus, thecontroller 11 may be configured to implement a control strategy orcontrol routine in any desired manner.

In some embodiments, the controller 11 implements a control strategyusing what are commonly referred to as function blocks, wherein eachfunction block is an object or other part (e.g., a subroutine) of anoverall control routine and operates in conjunction with other functionblocks (via communications called links) to implement process controlloops within the process control system 10. Control based functionblocks typically perform one of an input function, such as thatassociated with a transmitter, a sensor or other process parametermeasurement device, a control function, such as that associated with acontrol routine that performs PID, fuzzy logic, etc. control, or anoutput function which controls the operation of some device, such as avalve, to perform some physical function within the process controlsystem 10. Of course, hybrid and other types of function blocks exist.Function blocks may be stored in and executed by the controller 11,which is typically the case when these function blocks are used for, orare associated with standard 4-20 ma devices and some types of smartfield devices such as HART devices, or may be stored in and implementedby the field devices themselves, which can be the case with Fieldbusdevices. The controller 11 may include one or more control routines 38that may implement one or more control loops. Each control loop istypically referred to as a control module, and may be performed byexecuting one or more of the function blocks.

Other examples of devices 110 that support big data in the process plantor system 10 are the wired field devices 15-22 and the I/O cards 26, 28shown in FIG. 2. The wired field devices 15-22 may be any types ofdevices, such as sensors, valves, transmitters, positioners, etc., whilethe I/O cards 26 and 28 may be any types of 110 devices conforming toany desired communication or controller protocol. In FIG. 2, the fielddevices 15-18 are standard 4-20 mA devices or HART devices thatcommunicate over analog lines or combined analog and digital lines tothe I/O card 26, while the field devices 19-22 are smart devices, suchas FOUNDATION® Fieldbus field devices, that communicate over a digitalbus to the I/O card 28 using a Fieldbus communications protocol. In someembodiments, though, at least some of the wired field devices 15-22and/or at least some of the I/O cards 26, 28 may communicate with thecontroller 11 using the big data network backbone 105. In someembodiments, at least some of the wired field devices 15-22 and/or atleast some of the I10 cards 26, 28 are nodes 108 of the process controlsystem big data network 100.

The wireless field devices 40-46 shown in FIG. 2 include an example ofdevices 110 that support big data in the process plant or system 10(e.g., device 42 a). In FIG. 2, the wireless field devices 40-46communicate in a wireless network 70 using a wireless protocol, such asthe WirelessHART protocol. Such wireless field devices 40-46 maydirectly communicate with one or more other devices or nodes 108 of theprocess control big data network 100 that are also configured tocommunicate wirelessly (using the wireless protocol, for example). Tocommunicate with one or more other nodes 108 that are not configured tocommunicate wirelessly, the wireless field devices 40-46 may utilize awireless gateway 35 connected to the backbone 105 or to another processcontrol communications network. While in FIG. 2 only one wireless fielddevice 42 a is illustrated as supporting big data in the process plant10, any number of wireless field devices that support big data may beutilized.

The wireless gateway 35 is another example of a provider device 110 thatsupports big data in the process control plant or system 10. Thewireless gateway 35 may provide access to various wireless devices 40-58of a wireless communications network 70. In particular, the wirelessgateway 35 provides communicative coupling between the wireless devices40-58, the wired devices 11-28, and/or other nodes or devices 108 of theprocess control big data network 100 (including the controller 11 ofFIG. 2). For example, the wireless gateway 35 may provide communicativecoupling by using the big data network backbone 105 and/or by using oneor more other communications networks of the process plant 10.

The wireless gateway 35 provides communicative coupling, in some cases,by the routing, buffering, and timing services to lower layers of thewired and wireless protocol stacks (e.g., address conversion, routing,packet segmentation, prioritization, etc.) while tunneling a sharedlayer or layers of the wired and wireless protocol stacks. In othercases, the wireless gateway 35 may translate commands between wired andwireless protocols that do not share any protocol layers. In addition toprotocol and command conversion, the wireless gateway 35 may providesynchronized clocking used by time slots and superframes (sets ofcommunication time slots spaced equally in time) of a scheduling schemeassociated with the wireless protocol implemented in the wirelessnetwork 70. Furthermore, the wireless gateway 35 may provide networkmanagement and administrative functions for the wireless network 70,such as resource management, performance adjustments, network faultmitigation, monitoring traffic, security, and the like. The wirelessgateway 35 may be a node 110 of the process control system big datanetwork 100.

Similar to the wired field devices 15-22, the wireless field devices40-46 of the wireless network 70 may perform physical control functionswithin the process plant 10, e.g., opening or closing valves or takemeasurements of process parameters. The wireless field devices 40-46,however, are configured to communicate using the wireless protocol ofthe network 70. As such, the wireless field devices 40-46, the wirelessgateway 35, and other wireless nodes 52-58 of the wireless network 70are producers and consumers of wireless communication packets.

In some scenarios, the wireless network 70 may include non-wirelessdevices. For example, a field device 48 of FIG. 2 may be a legacy 4-20mA device and a field device 50 may be a traditional wired HART device.To communicate within the network 70, the field devices 48 and 50 may beconnected to the wireless communications network 70 via a wirelessadaptor (WA) 52 a or 52 b. Additionally, the wireless adaptors 52 a, 52b may support other communication protocols such as Foundation®Fieldbus, PROFTBUS, DeviceNet, etc. In FIG. 2, the wireless adaptor 52 ais illustrated as being a device 110 that supports big data in theprocess plant 10.

Furthermore, the wireless network 70 may include one or more networkaccess points 55 a, 55 b, which may be separate physical devices inwired communication with the wireless gateway 35 or may be provided withthe wireless gateway 35 as an integral device. In FIG. 2, the networkaccess point 55 a is illustrated as being a device 110 that supports bigdata in the process plant 10. The wireless network 70 may also includeone or more routers 58 to forward packets from one wireless device toanother wireless device within the wireless communications network 70.In an embodiment, at least some of the routers 58 may support big datain the process control system 10. The wireless devices 32-46 and 52-58may communicate with each other and with the wireless gateway 35 overwireless links 60 of the wireless communications network 70.

Accordingly, FIG. 2 includes several examples of provider devices 110which primarily serve to provide network routing functionality andadministration to various networks of the process control system. Forexample, the wireless gateway 35, the access points 55 a, 55 b, and therouter 58 include functionality to route wireless packets in thewireless communications network 70. The wireless gateway 35 performstraffic management and administrative functions for the wireless network70, as well as routes traffic to and from wired networks that are incommunicative connection with the wireless network 70. The wirelessnetwork 70 may utilize a wireless process control protocol thatspecifically supports process control messages and functions, such asWirelessHART. As shown in FIG. 2, the devices 35, 55 a, 52 a and 42 a ofthe wireless network 70 support big data in the process control plant ornetwork 10, however, any number of any types of nodes of the wirelessnetwork 70 may support big data in the process plant 10.

The devices 110 of the process control big data network 100 that supportbig data, though, may also include other devices that communicate usingother wireless protocols. In FIG. 2, the provider devices or nodes 110that support big data include one or more wireless access points 72 thatutilize other wireless protocols, such as WiFi or other IEEE 802.11compliant wireless local area network protocols, mobile communicationprotocols such as WiMAX (Worldwide Interoperability for MicrowaveAccess), LTE (Long Term Evolution) or other ITU-R (InternationalTelecommunication Union Radiocommunication Sector) compatible protocols,short-wavelength radio communications such as near field communications(NFC) and Bluetooth, or other wireless communication protocols.Typically, such wireless access points 72 allow handheld or otherportable computing devices (e.g., user interface devices 112) tocommunicative over a respective wireless network that is different fromthe wireless network 70 and that supports a different wireless protocolthan the wireless network 70. In some scenarios, in addition to portablecomputing devices, one or more process control devices (e.g., controller11, field devices 15-22, or wireless devices 35, 40-58) may alsocommunicate using the wireless supported by the access points 72.

The provider devices or nodes 110 that support big data in the processplant or system 10 may include one or more gateways 75, 78 to systemsthat are external to the immediate process control system 10. Typically,such systems are customers or suppliers of information generated oroperated on by the process control system 10. For example, a plantgateway node 75 may communicatively connect the immediate process plant10 (having its own respective process control big data network backbone105) with another process plant having its own respective processcontrol big data network backbone. In an embodiment, a single processcontrol big data network backbone 105 may service multiple processplants or process control environments. The network 105 may support oneor more process control system big data appliances 102 that are remotelylocated from the physical process plants, and each big data appliance102 may service one or more process plants.

In another example, a plant gateway node 75 may communicatively connectthe immediate process plant 10 to a legacy or prior art process plantthat does not include a process control big data network 100 or backbone105. In this example, the plant gateway node 75 may convert or translatemessages between a protocol utilized by the process control big databackbone 105 of the plant 10 and a different protocol utilized by thelegacy system (e.g., Ethernet, Profibus, Fieldbus, DeviceNet, etc.).

The provider devices or nodes 110 that support big data in the processplant or system 10 may include one or more external system gateway nodes78 to communicatively connect the process control big data network 100with the network of an external public or private system, such as alaboratory system (e.g., Laboratory Information Management System orLIMS), an operator rounds database, a materials handling system, amaintenance management system, a product inventory control system, aproduction scheduling system, a weather data system, a shipping andhandling system, a packaging system, the Internet, another provider'sprocess control system, or other external systems.

Although FIG. 2 only illustrates a single controller 11 with a finitenumber of field devices 15-22 and 40-46, this is only an illustrativeand non-limiting embodiment. Any number of controllers 11 may beincluded in the provider devices or nodes 110 of the process control bigdata network 100, and any of the controllers 11 may communicate with anynumber of wired or wireless field devices 15-22, 40-46 to control aprocess in the plant 10. Furthermore, the process plant 10 may alsoinclude any number of wireless gateways 35, routers 58, access points55, wireless process control communications networks 70, access points72, and/or gateways 75, 78.

As previously discussed, one or more of the provider devices or nodes110 that support big data in the process plant or system 10 may includea respective multi-processing element processor P_(MCX), a respectivehigh density memory storage M_(X), or both a respective multi-processingelement processor P_(MCX) and a respective high density memory storageM_(X) (denoted in FIG. 2 by the icon BD). Each provider node 100 mayutilize its memory storage M_(X) (and, in some embodiments, its flashmemory) to collect and cache data. Each of the devices 110 may cause itscollected data to be transmitted to the process control system big dataappliance 102.

FIG. 3 depicts a block diagram of an example device 300 that supportsbig data in process plants or systems, such as the process plant 10 ofFIG. 1 or other suitable process plants or systems. The device 300 isconfigured to collect, store and transmit data (e.g., big data)corresponding to a process plant and/or to a process controlled in theprocess plant. In an embodiment, the device 300 is one of the providernodes or devices 110. For example, the device 300 may be a processcontroller (e.g., the controller 11 in FIG. 2), a field device (e.g.,one of the field devices 15-22 and 40-46 in FIG. 2), an I/O device(e.g., one of the I/O cards 26, 28 in FIG. 2), a networking or networkmanagement device (e.g., the wireless gateway 35, the router 58, theaccess point 72 in FIG. 2), or a historian device whose primary functionis to temporarily store data that is accumulated throughout the processcontrol system 10. In an embodiment, the device 300 is a user interfacedevice (e.g., one of the user interface nodes or devices 112 in FIG. 1),or the device 300 is another type of device 115. It is noted that FIG. 3is discussed below with reference to FIGS. 1 and 2 for ease ofdiscussion, and is not meant to be limiting.

The device 300 may be a node of a network that supports big data in aprocess control system, such as the process control system big datanetwork 100 of FIG. 1 or another suitable network. As such, the device300 may be communicatively coupled to a process control system big datanetwork backbone, such as the backbone 105. For example, the device 300is coupled to the process control system big data network backbone 105using a network interface 302.

In an embodiment, the device 300 operates in the process plant orprocess control system 10 to control a process in real-time, e.g., aspart of a control loop. For example, the device 300 may be connected,using a network interface 305, to a process control communicationsnetwork 303 via which the device 300 may transmit signals to and/orreceive signals from other devices to control a process in real-time inthe process control system 10. The process control communicationsnetwork 303 may be a wired or wireless communications network (e.g., thewireless network 70, a Fieldbus network, a wired HART network, etc.), orthe process control communications network 303 may include both a wiredand a wireless communications network. Additionally or alternatively,the device 300 may transmit and/or receive signals to control theprocess in real-time using the process control big data network backbone105, e.g., via the network interface 302. In an embodiment, the networkinterface 302 and the process control interface 305 may be the sameinterface (e.g., an integral interface).

The process control interface 305 may be configured to transmit and/orreceive data corresponding to a process of the process plant 10 or to aprocess being controlled in the process plant 10. The process controldata may include measurement data (e.g., outputs, rates, etc.),configuration data (e.g., setpoints, configuration changes, etc.), batchdata (e.g., batch recipes, batch conditions, etc.), event data (e.g.,alarms, process control events, etc.), continuous data (e.g., parametervalues, video feeds, etc.), calculated data (e.g., internal states,intermediate calculations, etc.), diagnostic data, data indicative ofthe health of the device 300 or of another device, and/or any otherdesired data. Further, the process control data may include data createdby the device 300 itself, e.g., for use in purposes such as diagnostics,health monitoring, etc.

In an embodiment, the device 300 is a process controller and the processcontrol interface 305 is used to obtain a configuration of thecontroller (e.g., from a workstation), and/or to obtain data that istransmitted to or received from a field device connected to thecontroller to control a process in real-time. For example, thecontroller may be connected to a wireless HART valve positioner, thevalve positioner may generate process control data corresponding to astate of the valve and provide the generated data to the controller viathe process control interface 305. The received data may be stored inthe controller and/or may be used by the controller to perform a controlfunction or at least a portion of a control loop. In another embodiment,the device 300 is an I/O device that provides a connection between acontroller and a field device. In this embodiment, the process controlinterface 305 includes a field device interface to exchange processcontrol data with the field device, and a controller interface toexchange process control data with the controller. The field deviceinterface is connected to the controller interface so that data may betransmitted to and received from the field device to the controller viathe I10 device. In yet another embodiment, the device 300 is a fielddevice performing a physical function to control a process. For example,the device 300 may be a flow meter that measures and obtains processcontrol data corresponding to a current measured flow via the processcontrol interface 305, and that sends a signal corresponding to themeasured flow to a controller to control a process via the interface305. In an embodiment, the device 300 is a process control device thatsends/receives diagnostic information via the interface 305 over acommunication network or link 303, and causes such diagnosticinformation to be historized via the interface 302 and the big databackbone 105.

Although the above discussion refers to the device 300 as being aprocess control device operating in a control loop, the techniques anddescriptions provided above apply equally to embodiments in which thedevice 300 is another type of device associated with the process controlplant or system 10. In an example, the device 300 is a networkmanagement device such as an access point 72. The network managementdevice observes data (e.g., bandwidth, traffic, types of data, networkconfiguration, login identities and attempts, etc.) via the interface305, and relays the generated data to the process control system bigdata network backbone 105 via the network interface 302. In yet anotherexample, the device 300 is a user interface device 112 (e.g., a mobiledevice, a tablet, etc.) that is configured to allow a user or operatorto interact with the process control system or process plant 10. Forinstance, the network interface 305 in the device 300 may be aninterface to a WiFi or NFC communications link that allows the user toperform activities in the process plant 10 such as configuration,viewing, scheduling, monitoring, etc. User logins, commands, andresponses may be collected via the interface 305 and transmitted to theprocess control system big data network backbone 105 via the networkinterface 302.

In an embodiment, the device 300 supporting big data in process controlplants and systems causes indications of data that is directlytransmitted by and/or directly received at the interface 305 to becollected at the device 300 and to be transmitted for historization in aunitary, logical data storage area corresponding to the process plant orsystem 10. For example, the device 300 may cause indications of all datathat is transmitted and received via the interface 305 to be collectedat the device 300 and to be transmitted, using the network interface302, to the process control system big data appliance 102 for storage inthe process control system big data storage area 120.

In addition to the interfaces 302, 305, the device 300 that supports bigdata in process control systems may include a multi-processing elementprocessor 308 configured to execute computer-readable instructions, amemory 310, a cache 315, and, optionally, a flash memory 320. Turningfirst to the multi-processing element processor 308, themulti-processing element processor 308 is a computing component (e.g.,an integral computing component) having two or more independent centralprocessing units (CPU) or processing elements 308 a-308 n. Unlike asingle processing element (e.g., single-core) processor that switchesbetween calculations and thus can only perform one task or function at atime, the multi-processing element processor 308 is able to performmultiple tasks or functions concurrently or in parallel by allocatingmultiple calculations across the multiple processing elements. Tasks orfunctions performed by the multi-processing element processor 308 may bedivided across time amongst the processing elements 308 a-308 n.Additionally or alternatively, at least some of the processing elements308 a-308 n may be designated to perform one or more specificcalculations or functions. In an embodiment, at least one processingelement of the multi-processing element processor 308 is designated tocause data to be collected or captured (e.g., at the interface 305), tobe stored in the cache 315, and to be transmitted from the cache 315 forstorage at a centralized data storage area in the process plantenvironment 10 (e.g., the unitary, logical data storage area 120 in FIG.1). For instance, a particular processing element may be designatedexclusively collect and transmit data that is directly generated by thedevice 300 (e.g., for transmission), that is created by the device 300,or that is directly received at the device 300. In an embodiment, atleast one processing element of the multi-processing element processor308 is designated to operate the device 300 to control a process inreal-time (e.g., to send and/or receive real-time process data and/orimplement control routines to control a process) in the process plant10. For instance, a particular processing element may be designatedexclusively to operate the device 300 to control the process inreal-time.

In an embodiment, one processing element of the multi-processing elementprocessor 308 is exclusively designated to collect and transmit dataassociated with the device 300 for big data storage, while anotherprocessing element of the multi-processing element processor 308 isexclusively designated to operate the device 300 for real-time processcontrol. In an embodiment, one processing element of the multi-processorprocessing element 308 is designated to cause process control data to bestored in the cache 315, a second processing element of themulti-processing element processor 308 is designated to cause the cacheddata (or at least a portion of the cached data) to be for big datastorage, and a third processing element of the multi-processing elementprocessor 308 is designated to operate the device 300 to control aprocess in real-time.

The memory 310 of the device 300 includes one or more tangible,non-transitory computer-readable storage media. The memory 310 may beimplemented as one or more semiconductor memories, magnetically readablememories, optically readable memories, molecular memories, cellularmemories, and/or the memory 310 may utilize any other suitable tangible,non-transitory computer-readable storage media or memory storagetechnology. The memory 310 uses mass or high density data storagetechnology, in an example. The memory 310 stores one or more sets ofcomputer-readable or computer-executable instructions that areexecutable by at least some of the processing elements 308 a-308 n ofthe multi-processing element processor 308 to perform collecting,caching, and/or transmitting of data to be stored at the unitary,logical data storage area.

The cache 315 may utilize data storage technology similar to thatutilized by the memory 310, or may utilize different data storagetechnology. The cache 315 uses mass or high density data storagetechnology, in an example. In an embodiment, the cache 315 includes arandom-access memory (RAM) configured to store data collected by thedevice 300 prior to the data's transmission for historization at aunitary, logical data storage area, such as the process control systembig data storage area 120. The cache 315 may be included in the memory310, and a size of the cache 315 may be selectable or configurable.Generally, the cache 315 may be written to and read from (e.g., by themulti-processing element processor 308) while the device 300 is inoperation or on-line. The memories M_(X) shown in FIGS. 1 and 2 areinstances of the cache 315, for example.

The cache 315 is configured to store one or more data entries. Each dataentry includes a value of a datum or data point collected by the device300, and a respective timestamp or indication of an instance of time atwhich the data value was generated by, created by, received at, orobserved by the device 300. Both the value of the process control dataand the timestamp stored in each data entry of the cache 315 may betransmitted for storage to the process control system big data storagearea 120, and/or may be transmitted to other nodes and devices in theprocess plant environment 10. In an embodiment, a schema utilized by thecache 315 for data storage at the device 300 is included in a schemautilized by the big data storage area 120 for data storage at theprocess control system big data appliance 102. In another embodiment,the data in the cache 315 is stored according to a local schema of thedevice 300.

The device 300 may collect data without requiring any information thatidentifies or indicates a priori which data is to be collected. That is,a configuration of the device 300 excludes any indication of identitiesof the data that is to be collected at the device 300 for eventualhistorization. In currently known process plants or process controlsystems, an operator or a user typically must configure a processcontrol device (e.g., a controller) to capture data by identifying whichdata is to be collected or saved, and, in some embodiments, byspecifying the times or frequencies at which said data is to becollected or saved. The identities (and, optionally, thetimes/frequencies) of the data to be collected are included in theconfiguration of the process control device. By contrast, in a device300 supporting process control big data, the device 300 need not beconfigured with the identities of the data that is desired to becollected and the times/frequencies of its collection. Indeed, in anembodiment, all data that is directly generated by and/or directlyreceived at the device 300 is automatically collected.

Further, the rate at which data is collected at and/or transmitted fromthe device 300 also need not be configured into the device 300. That is,the rate at which data is collected and/or transmitted is excluded froma configuration of the device 300. Instead, the device 300 mayautomatically cause the collected data to be transmitted or streamedfrom the device 300 for historization, in an embodiment. In an example,the device 300 is configured to stream at least some of the data inreal-time as the data is generated, created, received or otherwiseobserved by the device 300 (e.g., the device 300 may not temporarilystore or cache the data, or may store the data for only as long as ittakes the node to process the data for streaming). Still further, thedevice 300 may stream data without using lossy data compression or anyother techniques that may cause loss of original information.

In an embodiment, the device 300 temporarily stores at least some of thecollected data in its cache 315, and pushes at least some of the datafrom its cache 315 when the cache 315 is filled to a particularthreshold. The threshold of the cache may be adjustable. In somescenarios, the device 300 pushes at least some of data from its cache315 when a resource (e.g., a bandwidth of the network 105, the processor308, or some other resource) is sufficiently available. An availabilitythreshold of a particular resource may be adjustable.

In an embodiment, the device 300 temporarily stores at least some of thecollected data in its cache 315, and pushes at least some of the datastored in its cache 315 at periodic intervals. The periodicity of aparticular time interval at which data is pushed may be based on a typeof the data, the type of the device 300, the location of the device 300,and/or other criteria. The periodicity of a particular time interval maybe adjustable. In some embodiments, the device 300 provides cached datain response to a request (e.g., from the process control big dataappliance 102).

Turning to the flash memory 320 of the device 300, the flash memory 320may be included in the memory 310, or may be a separate memory component(such as a solid-state drive) that is accessible to the multi-processingelement processor 308. The flash memory 320 may be included in at leastsome of the memories M_(X) shown in FIGS. 1 and 2, for example.Generally, the flash memory 320 stores device configuration data, batchrecipes, and/or other data that the device 300 uses to resume operationsafter exiting an off-line state. For example, when a configuration of adevice 300 is downloaded or changed, or when a new or changed batchrecipe is downloaded, a snapshot of the corresponding data is stored inthe flash memory 320 of the device 300. The content of the flash memory320 may be used during re-boots, restoration, or at any other time whenthe device 300 moves from an off-line state into an on-line state. Assuch, communication burst loadings or spikes associated with thetransfer of downloaded data from a workstation to the device 300 afterchanges in state of the device 300 may be decreased or eliminated. Forexample, delays in batch processing that occur as a result of thelengthy time required to transfer the recipe information to a controllermay be decreased or eliminated. In addition, information stored in theflash memory 320 may be used to trace changes in device configurationand to support a full restoration of configuration parameters and/orbatch recipes in the device 300 after a power failure or another eventthat may cause the device 300 to be off-line.

In an embodiment, all data that is generated by, created by, receivedat, or observed by the device 300 is caused to be stored in the unitary,logical data storage area. For example, at least a portion of allobserved data continually streamed to the unitary, logical data storagearea. Observed data that is not immediately streamed may be continuallyand temporarily stored in the cache 315 (and, in some cases, the flashmemory 320). Additionally, the contents of the cache 315 are continuallytransferred to the process control system big data appliance 102 to freethe cache 315 to temporarily store subsequent observed data. Thus, acomplete history of operations and device configurations in the processplant 10 is always available at the big data appliance 102 to supportoperator trends, process analysis, model building, data mining, andother relevant activities.

In transferring data to the big data appliance 102, the device 300 maycause at least a portion of the data in the cache 315 to be transmittedto the unitary, logical data storage area 120 or to an accessapplication corresponding to the data storage area 120 of big datastorage appliance 102 via one or more communications networks (e.g., thenetwork backbone 105). Alternatively or additionally, the device 300 maycause at least a portion of the data in the cache 315 to be streamed(e.g., utilizing the SCTP) to the unitary, logical data storage area 120or to the access application. In an embodiment, the process controlsystem big data appliance 102 or the access application is a subscriberto a streaming service that delivers the cached data from the device300. For example, the device 300 is a host of the streaming service.

In some embodiments, devices 300 that support big data in processcontrol systems may be utilized for layered or leveled data caching andtransmission in a process control network or system 10. In an examplescenario, a device 300 transmits its cached data to one or more otherintermediate devices or nodes, and the one or more other intermediatedevices or nodes, in turn, cache the received data, and cause thereceived data to be forwarded from its cache for historization at theunitary, logical data storage area (e.g., the process control system bigdata storage area 120). In an embodiment, in addition to forwardingother devices' data, the one or more intermediate devices collects orcaptures its own respective directly generated, created or receiveddata, and causes its respective collected data to be transmitted to thebig data storage area 120 for historization. The one or moreintermediate devices or nodes are located or disposed between the device300 and the big data storage area 120 so that the location of the one ormore intermediate devices or nodes is nearer, closer, or more proximateto the big data storage area 120 within the network 105 than is thelocation of the device 300.

FIGS. 4 and 5 are example block diagrams which illustrate more detailedconcepts and techniques for leveled or layered data caching andtransmission using devices that support big data in a process controlsystem. Embodiments of the techniques illustrated by FIGS. 4 and 5 maybe utilized, for example, by the device 300 of FIG. 1 or by othersuitable devices, and/or in the process control system big data network100 of FIG. 1 or in other suitable networks. For ease of discussion,though, FIGS. 4 and 5 are discussed with reference to elements in FIGS.1-3.

FIG. 4 is a block diagram illustrating an example use of devices ornodes that support big data in process control systems (e.g., multipleinstances of the device 300 of FIG. 3). In particular, FIG. 4illustrates an example use of such devices for leveled or layeredcaching and transmission of data to a centralized data storage area forstorage and historization. FIG. 4 shows three example levels 350-352,with the level 350 as having three process control devices 350 a-350 c,the level 351 as having one process control device 351 a, and the level352 as having two process control devices 352 a and 352 b. However, thetechniques and concepts discussed with respect to FIG. 4 may be appliedto any number of levels of data caching and/or transmission, with eachlevel having any number of process control devices. Additionally,although FIG. 4 illustrates only two appliance data receivers 122 a, 122b, the techniques and concepts corresponding to FIG. 4 may be applied toany type and any number of appliance data receivers 122.

Each of the process control devices 350 a-350 c, 351 a, 352 a and 352 bmay be an embodiment of the device 300 illustrated in FIG. 3, and maycooperate to control one or more processes in a process control systemor plant. For example, at the level 350, the process control devices 350a-350 c of FIG. 4 are depicted as field devices configured to perform aphysical function to control a process or a process controlled in theprocess plant 10. The field devices 350 a-350 c generate process controldata corresponding to controlling the process in real-time, for example.At the level 351, the process control device 351 a is depicted as an I/Odevice configured to receive the process control data generated by thefield devices 350 a-350 c. At the level 352, the process control devices352 a and 352 b are depicted as process controllers configured toreceive the process control data from the I/O device 351 a. In someembodiments, the I/O device 351 a and the controllers 352 a and 352 bmay each receive additional process control data from other devices ornodes not shown in FIG. 4. The process controllers 352 a and 352 b mayeach input the process control data and execute one or more controlfunctions to generate an output (not shown) to control the process.

Furthermore, FIG. 4 illustrates an example use of the process controldevices 350 a-350 c, 351 a, 352 a and 352 b to provide layered orleveled caching in the process control system or plant 10. Each processcontrol device 350 a-350 c, 351 a, 352 a and 352 b is shown in FIG. 4 asincluding a respective multi-processing element processor P_(MCX), whichmay be the multi-processing element processor 308 of FIG. 3. Eachprocess control device 350 a-350 c, 351 a, 352 a and 352 b is shown inFIG. 4 as including a respective high density memory storage M_(X),which may include the cache 315 and the flash memory 320 of FIG. 3.Thus, in FIG. 4, the field devices 350 a-350 c, the I/O device 351 a,and the controllers 352 a and 352 b each store respective collected dataalong with corresponding timestamps in the respective memory storagesM₇-M₁₂, for example, in a manner such as previously described above. Thecollected data includes all types of data, and, in particular, includescached data from other nodes or devices that are disposed furtherdownstream from the unitary, data storage area. The data may becollected at each device 350 a-350 c, 351 a, 352 a and 352 b at a rateat which the data is generated, created, or received. In an embodiment,the collected data is stored or cached in each of the memory storagesM₇-M₁₂ using a schema that is included in the schema utilized by theprocess control big data storage area 120.

To illustrate, at the level 350, each of the field devices 350 a-350 ccauses the contents of the cached data in its respective memory storageM₇-M₉ to be delivered to the I/O device 351 a, such as via the processcontrol system big data network 105 or via another communicationsnetwork. As shown in FIG. 4, the I10 device 351 a is an example of anintermediate device or node that is disposed, in the communication pathof the network 105, between the field devices 350 a-350 c and the bigdata storage area 120, e.g., the I/O device 351 a is disposed upstreamof the field devices 350 a-350 c. The field devices 350 a-350 c maystream their respective cached data to the I10 device 351 a, or thefield devices 350 a-350 c may periodically transmit the contents oftheir respective cached data to the I/O device 351 a.

At the level 351, the I/O device 351 a caches, in the memory storageM₁₀, the data received from the field devices 350 a-350 c (and, in someembodiments, also caches data received from other devices) along withother data that the I/O device 351 a directly generates and receives.The data that is collected and cached at the I/O device 351 a (includingthe contents of the cache of the field devices 350 a-350 c) may then betransmitted and/or streamed to the controllers 352 a and 352 b, such asby using the communications network 105 or some other communicationsnetwork. In an embodiment, a portion of the cached data at the I/Odevice 351 a is transmitted to the controller 352 a, and a differentportion of the cached data at the 110 device 351 a is transmitted to thecontroller 352 b. The controllers 352 a, 352 b are shown in FIG. 4 asanother set of intermediate devices disposed in the communication pathof the network 105 between the field devices 350 a-350 c and the bigdata storage area 120, e.g., the controllers 352 a, 35 b are upstream ofthe field devices 350 a-350 c and the I/O device 351 a.

At the level 352, the controllers 352 a and 352 b each cache, inrespective memory storages M₁₁ and M₁₂, respective data received fromthe I/O device 351 a, and each aggregate the data from the device 351 awith data that the controllers 352 a and 352 b themselves each directlygenerate and receive. In FIG. 4, the controllers 352 a and 352 b thencause the aggregated cached data to be delivered and/or streamed to theprocess control big data storage area 120.

Each of the controllers 352 a and 352 b may transmit at least some ofits respective cached data to one or more appliance data receivers 122a, 122 b (e.g., by using the network backbone 105). In an embodiment, atleast one of the controllers 352 a or 352 b pushes at least some of thedata from its respective cache (e.g., the memory storage M₁₁ or M₁₂)when the cache is filled to a particular threshold. The threshold of thecache may be adjustable, in an embodiment. At least one of thecontrollers 352 a or 352 b may push at least some of data from therespective cache when a resource (e.g., a bandwidth of the network 105or some other resource) is sufficiently available. An availabilitythreshold of a particular resource may be adjustable, in an embodiment.

In some embodiments, at least one of the controllers 352 a or 352 bpushes at least some of the data stored in the respective cache atperiodic intervals. The periodicity of a particular time interval atwhich data is pushed may be based on a type of the data, the type ofcontroller, the location of the controller, and/or other criteria, andthe periodicity of a particular time interval may be adjustable. In someembodiments, at least one of the controllers 352 a or 352 b providesdata in response to a request (e.g., from the process control big dataappliance 102).

In some embodiments, at least one of the controllers 352 a or 352 bstreams at least some of its respective collected data in real-time asthe data is generated by, created by, or received at each of thecontrollers 352 a and 352 b (e.g., the controller may not store or cachethe data, or may store the data for only as long as it takes thecontroller to process the data for streaming). For example, at leastsome of the data is streamed to the appliance data receivers 122 a, 122b by using a streaming protocol. In an embodiment, at least one of thecontrollers 352 a, 352 b hosts a respective streaming service, and atleast one of the data receivers 122 a, 122 b and/or the data storagearea 120 may subscribe to the streaming service.

Accordingly, transmitted data may be received by the appliance datareceivers 122 a and 122 b, for example, via the network backbone 105. Inan embodiment, a particular appliance data receiver 122 a or 122 b isdesignated to receive data from one or more particular devices or nodes.In an embodiment, a particular appliance data receiver 122 a or 122 b isdesignated to receive data from only one or more particular types ofdevices or nodes (e.g., controllers, routers, or user interfacedevices). In some embodiments, a particular appliance data receiver 122a or 122 b is designated to receive only one or more particular types ofdata (e.g., process control data only or network management data only).

The appliance data receivers 122 a and 122 b may cause the data to bestored or historized in the big data appliance storage area 120, e.g.,as part of the big data set corresponding to the process plant 10. In anexample, the data received by the appliance data receivers 122 a and 122b is stored in the data storage area 120 using the process control bigdata schema. In FIG. 4, the time series data 120 a is illustrated asbeing stored separately from corresponding metadata 120 b, although insome embodiments, at least some of the metadata 120 b may be integrallystored with the time series data 120 a.

In an embodiment, data that is received via the plurality of appliancedata receivers 122 a and 122 b is integrated so that data from multiplesources may be combined (e.g., into a same group of rows of the datastorage area 120). In some scenarios, data that is received via theplurality of appliance data receivers 122 a and 122 b is cleaned toremove noise and inconsistent data. An appliance data receiver 122 a,122 b performs data cleaning and/or data integration on at least some ofthe received data before the received data is stored, in an embodiment,and/or the process control system big data appliance 102 cleans some orall of the received data after the received data has been stored in thestorage area 102, in an embodiment.

Turning now to FIG. 5, FIG. 5 is a block diagram illustrating an exampleuse of devices that support big data in process control systems andplants for leveled or layered data caching and transmission. FIG. 5includes three example levels 380-382, with the level 380 having threedevices 380 a-380 c, the level 381 having two devices 381 a and 381 b,and the level 382 having two devices 382 a and 382 b. However, thetechniques and concepts discussed with respect to FIG. 5 may be appliedto any number of levels having any number of devices. Any of the devices380 a-380 c, 381 a-38 b, or 382 a-382 b may be a provider node or device110, a user interface node or device 112, or another node or device 115supporting big data in a process control environment or plant.

Additionally, each of the devices 380 a-380 c, 381 a, 381 b, 382 a and382 b may be an embodiment of the device 300 illustrated in FIG. 3. InFIG. 5, each of the devices 380 a-380 c, 381 a, 381 b, 382 a and 382 bis shown as including a respective multi-processing element processorP_(MCX) (which may include the multi-processing element processor 308 inFIG. 3) and a respective high density memory storage M_(X) (which mayinclude the cache 315 and the flash memory 320 in FIG. 3).

As shown in FIG. 5, at the level 380, each of the devices 380 a-380 c isa different type of device. In particular, the device 380 a isillustrated as a field device configured to perform a physical functionto control a process or a process controlled in the process plant 10.The device 380 b is illustrated as a router configured to route wirelesspackets from one wireless device to another wireless device within awireless network. The device 380 c is illustrated as a user interfacedevice configured to allow a user or operator to interact with theprocess control system or process plant 10. In FIG. 5, each of thedevices 380 a-380 c generates and caches observed data along withcorresponding timestamps in respective memory storages M₁₄-M₁₆, and thentransmits and/or streams the contents in the memory storages M₁₄-M₁₆ todevices or nodes included at the next level 381.

At the level 381, the devices 381 a and 381 b are shown as historiandevices configured to temporarily store (e.g., cache) data received fromthe devices 380 a-380 c and/or other data that is accumulated throughoutthe process control system 10 in the respective memory storages M₁₇ andM₁₈. In some embodiments, the historian devices 381 a and 381 b areconfigured to receive specific types of data on a level or data fromspecific devices or nodes on the level. For example, the historiandevice 381 a receives data from all devices or nodes on the level 380.In another example, the historian device 381 a receives data from onlyfield devices (e.g., the field device 380 a) and networking devices(e.g., the router 380 b) on the level 380. In still another example, thehistorian device 381 b receives only user interface-related data such asuser commands, user queries, etc. from user interface devices (e.g., theuser interface device 380 c) on the level 380.

As shown in FIG. 5, in some embodiments, at least one historian device(e.g., the historian device 381 a) transmits and/or streams at least aportion of its cached data directly to the big data storage area 120(e.g., via appliance data receiver 122 a). In some embodiments, thehistorian devices 381 a and 381 b transmit and/or stream the contents inthe memory storages M₁₇ and M₁₈ to the next level 382. At the level 382,the device 382 a is depicted as another historian device, and the device382 b is depicted as a process controller. The historian device 382receives and stores (e.g., caches) data from the historian devices 381 aand 381 b in the memory storage M₁₉. As well, the historian device 382 amay be configured to receive data from the controller 382 b, e.g., whenthe controller 382 b is proximately located near the historian device382 a, or when the controller 382 b is on the same caching level as thehistorian device 382 a. In some cases, the controller 382 b may includeembedded data analytics applications, which requires the controller 382b to read both real-time process control data as well as acquire historystreaming data from the historian 382 a. In any event, once data isreceived and stored by the historian device 382 a, the historian device382 a delivers and/or streams the aggregated data to the process controlbig data storage area 120 via the one or more appliance data receivers122 a, 122 b.

Generally, various types of data may be cached at different nodes of theprocess control system big data network 100 using different leveling orlayering schemes. In an embodiment, data corresponding to controlling aprocess is cached and delivered in a layered manner using providerdevices 110 whose primary functionality is control (e.g., field devices,I10 devices, controllers, such as in the example scenario illustrated byFIG. 4), whereas data corresponding to network traffic is cached anddelivered in a layered manner using provider devices 110 whose primaryfunctionality is traffic management (e.g., routers, access points, andgateways). In an embodiment, data is delivered to the unitary, logicaldata storage area via historian nodes or devices as illustrated in FIG.5. For example, downstream historian nodes or devices (e.g., furtheraway from the big data appliance 102) deliver or stream cached data toupstream historian nodes or devices (e.g., closer to the big dataappliance 102), and ultimately the historian nodes or devices that areimmediately downstream of the process control big data appliance 102deliver or stream respective cached data for storage at the processcontrol big data appliance 102.

In an embodiment, leveled or layered data caching and transmission isperformed by nodes 110 that communicate with each other using theprocess control system big data network backbone 105. In an embodiment,at some nodes 110 involved in layered or leveled caching communicatecached data to nodes 110 at a different level using anothercommunications network and/or other protocol, such as HART,WirelessHART, Fieldbus, DeviceNet, WiFi, Ethernet, or other protocol.

Of course, while leveled or layered caching has been discussed withrespect to provider devices or nodes 110, the concepts and techniquesmay apply equally to user interface devices nodes 112 and/or to othertypes of devices or nodes 115 that support big data in process controlplants and systems. In an embodiment, a subset of the devices or nodes108 perform leveled or layered data caching and transmission, whileanother subset of the devices or nodes 108 cause their cached/collecteddata to be directly delivered to the process control big data appliance102 without being cached or stored at an intermediate node. In someembodiments, historian nodes cache data from multiple different types ofdevices or nodes, e.g., from a provider device 110 and from a userinterface device 112.

FIG. 6 illustrates a flow diagram of an example method 400 for usingdevices to support big data in process plants and process controlsystems. The method 400 may be performed, for example, with the device300 of FIG. 3, with the leveled or layered data caching and transmissiontechniques shown in FIGS. 4 and 5, with the provider nodes or devices110 of FIG. 2, and/or with the plurality of devices or nodes 108 of theprocess control big data network 100 of FIG. 1. In an embodiment, themethod 400 is implemented by at least a portion of the process controlsystem big data network 100 of FIG. 1.

At a block 402, data may be collected at a device that supports big datain process control plants or networks. The device may be communicativelycoupled to a communications network of a process plant or processcontrol system, such as the process control system big data network 100.The device may be a field device, a process controller, an I/O device, agateway device, an access point, a routing device, a network managementdevice, a user interface device, a historian device, or some otherdevice configured to collect big data associated with the process plantor with a process controlled by the process plant. The collected datamay include measurement data, event data, batch data, calculated data,configuration data and continuous data. Accordingly, the collected datagenerally includes all types of data that are generated by, created by,received at, or observed by the device. The data may be collectedwithout an identification of the data being included a priori in aconfiguration of the device. Further, the data may be collected at theprocess control device at a rate of generation by the device, a rate ofcreation by the device, or at a rate of reception at the device, againwithout requiring the rate to be included a priori in the configurationof the device.

At a block 404, the collected data may be stored in a cache along withan indication of when the data was captured or collected (e.g., atimestamp) at the device. The cache is included in the device, forexample. In an embodiment, the data and its respective timestamp may bestored in an entry of the cache. In embodiments where multiple values ofthe data are obtained over time (block 402), each value may be stored,along with its respective timestamp, in the same entry or in a differententry of the cache. The schema utilized by the cache to store entriesmay be included in a schema utilized by a data storage entity at whichthe cached data is to be historized, such as the process control bigdata storage area 120 or other suitable big data storage area. In someembodiments, the block 404 is omitted, such as when collected data isimmediately streamed from the device to be historized at a processcontrol system big data storage area.

At a block 406, at least a portion of the data stored in the cache iscaused to be transmitted for storage to a unitary, logical storage areacorresponding to the process plant (e.g. the big data storage area 120in FIG. 1), thus freeing up at least a portion of the cache to storesubsequent data. The unitary, logical data storage area is configured tostore, using a common format or schema, multiple types of data relatedto the process plant or the process controlled by the process plant. Inan embodiment, transmitting the data includes causing at least a portionof the data in the cache to be periodically transmitted. Additionally oralternatively, transmitting the data includes causing at least a portionof the data in the cache to be streamed. In an embodiment, transmittingthe data stored in the cache includes selecting or determining an entryof the cache for transmission, where the contents (e.g., the value ofthe data and the respective timestamp included in the selected entry)may be transmitted to the communications network. In some embodiments,the method 400 returns to the block 402, and the steps of collecting,storing and transmitting data are repeated.

In an embodiment, at least a portion of the data that is transmitted tothe unitary, logical storage area for storage (block 406) istransmitted, via the communications network, to other process controldevices or nodes disposed in the communications network between theprocess control device and the unitary logical data storage area. Theother process control devices or nodes may be configured to temporarilystore the at least the portion of the data and forward the at least aportion of the data to the unitary, logical data storage area. In anembodiment, at least a portion of the data that is transmitted to theunitary, logical storage area is also transmitted to other devices ornodes of the process control system or plant 10.

Embodiments of the techniques described in the present disclosure mayinclude any number of the following aspects, either alone orcombination:

1. A method of delivering data using a device communicatively coupled toa communications network of a process plant, where the process plantincludes devices and equipment configured to control one or moreprocesses. The method may comprise collecting data at the device, wherethe data includes at least one of: (i) data that is generated by thedevice (e.g., for transmission from the device), (ii) data that iscreated by the device, or (iii) data that is received at the device. Thedata may correspond to at least one of the process plant or to a processcontrolled by the process plant, and a type of the device may beincluded in a set of device types, where the set of device typesincludes a field device and a controller. The method may further includestoring the collected data in a cache of the device, and causing atleast a portion of the collected data to be transmitted for storage in aunitary, logical data storage area of a process control big dataappliance corresponding to the process plant. The unitary, logical datastorage area may be configured to store, using a common format, multipletypes of data from a set of types of data corresponding to at least oneof the process plant or the process controlled by the process plant, andthe set of types of data may include continuous data, event data,measurement data, batch data, calculated data, and configuration data.

2. The method of the preceding aspect, wherein collecting the datacomprises at least one of: collecting all data that is generated fortransmission by the device, collecting all data created by the device,or collecting all data that is received at the device.

3. The method of any of the preceding aspects, wherein collecting thedata comprises at least one of: collecting data that is generated fortransmission by the device at a rate of generation, collecting data thatis created by the device at a rate of creation, or collecting all datathat is received at the device at a rate of reception.

4. The method of any of the preceding aspects, wherein collecting thedata at the device comprises collecting, at the device, at least onetype of data included in the set of types of data.

5. The method of any of the preceding aspects, wherein: the data isfirst data, the device is a first device, and the set of device typesfurther includes an input/output (I/O) device having a field deviceinterface and a controller interface. Additionally, the method mayfurther comprise receiving, at the first device, second data that is atleast one of (i) generated for transmission by a second device, (ii)created by the second device, or (iii) received at the second device,where the second device has a device type of one of the field device,the controller, or the I/O device. The method may include storing thesecond data in the cache of the first device, and causing at least aportion of the second collected data to be transmitted for storage inthe unitary, logical data storage area of the process control big dataappliance.

6. The method of any of the preceding aspects, wherein the first devicehas a device type of one of the field device, the controller, or the I/Odevice.

7. The method of any of the preceding aspects, wherein causing the atleast the portion of the second collected data to be transmittedcomprises integrally transmitting the at least the portion of the secondcollected data with the at least the portion of the first collecteddata.

8. The method of any of the preceding aspects, wherein storing thecollected data in the cache includes storing, in conjunction with thecollected data in the cache, indications of respective times ofgeneration or reception of the collected data; and wherein causing theat least the portion of the collected data to be transmitted comprisescausing the at least the portion of the collected data and therespective times of generation or reception of the at least the portionof the collected data to be transmitted.

9. The method of any of the preceding aspects, wherein storing thecollected data in the cache of the device comprises storing thecollected data in the cache using a schema that is included in a schemacorresponding to the common format used by the unitary, logical datastorage area.

10. The method of any of the preceding aspects, wherein causing the datato be transmitted comprises streaming the data.

11. The method of any of the preceding aspects, wherein streaming thedata comprises streaming the data using a stream control transmissionprotocol (SCTP).

12. The method of any of the preceding aspects, further comprisingproviding a streaming service via which the data is streamed to one ormore subscribers of the streaming service.

13. The method of any of the preceding aspects, wherein causing the atleast the portion of the data to be transmitted for storage in theunitary, logical data storage area comprises transmitting, via acommunications network, the at least the portion of the data to anotherdevice disposed in the communications network between the device and theunitary logical data storage area.

14. The method of any of the preceding aspects, wherein transmitting theat least the portion of the data to the another device comprisestransmitting the at least the portion of the data to one of: a processcontrol device configured to control the process in real-time in theprocess plant, a network management or routing device, or another deviceconfigured to temporarily store the at least the portion of the data andto forward the at least a portion of the data to the unitary, logicaldata storage area.

15. The method of any of the preceding aspects, wherein the set ofdevices types further includes an input/output (I/O) device having afield device interface and a controller interface, a user interfacedevice, a gateway device, an access point, a routing device, and anetwork management device.

16. A device for controlling a process in a process plant includes aninterface to a communications network of the process plant and a cacheconfigured to store data (e.g., temporarily store data). The data mayinclude at least one of: (i) data generated for transmission by thedevice, (ii) data created by the device, or (iii) data received by thedevice, and the data may correspond to at least one of the process plantor the process controlled in the process plant. The device may include amulti-processing element processor having at least one processingelement designated to cause the data to be stored in the cache and tocause at least a portion of the data to be transmitted, via thecommunications network, for storage at a centralized data storage areacorresponding to the process plant. The device may be a process controldevice, for example, a field device configured to perform a physicalfunction to control the process, a controller configured to receive aninput and generate, based on the input, an output to control theprocess, or an input/output (I/O) device disposed between andcommunicatively connecting the field device and the controller. In anembodiment, the device may be configured to perform any portions of anyof the preceding aspects.

17. The device of the preceding aspect, wherein at least one of: a firstprocessing element of the multi-processing element processor isdesignated to cause the data to be stored in the cache; a secondprocessing element of the multi-processing element processor isdesignated to cause the at least the portion of the data to betransmitted, or a third processing element of the multi-processingelement processor is designated to operate the device to control theprocess in the process plant in real-time.

18. The device of any of the preceding aspects, wherein at least one of:the first processing element of the multi-processing element processoris exclusively designated to at least one of cause the data to be storedin the cache or cause the at least the portion of the data to betransmitted, or the third processing element of the multi-processingelement processor is exclusively designated to operate the device tocontrol the process in the process plant.

19. The device of any of the preceding aspects, wherein the centralizeddata storage area is a unitary, logical data storage area of a processcontrol big data appliance corresponding to the process plant. Theunitary, logical data storage area may be configured to store, using acommon format, multiple types of data corresponding to at least one ofthe process plant or the process controlled in the process plant. Themultiple types of data may be included in a set of types of datacomprising continuous data, measurement data, event data, calculateddata, configuration data, and batch data.

20. The device of any of the preceding aspects, wherein the commonformat of the unitary, logical data storage area comprises a commonschema, the common schema including a local schema used to store thedata in the cache of the device.

21. The device of any of the preceding aspects, wherein themulti-processing element processor is configured to cause the at leastthe portion of the data stored in the cache to be streamed via thecommunications network.

22. The device of any of the preceding aspects, wherein themulti-processing element processor is configured to provide a streamingservice to which at least one of the centralized data storage area or anaccess application corresponding to the centralized data storage areasubscribes.

23. The device of any of the preceding aspects, wherein the data storedin the cache includes at least one of measurement data, calculated data,configuration data, batch data, event data, or continuous data.

24. The device of any of the preceding aspects, wherein the data isstored in the cache in conjunction with respective timestamps. Eachrespective timestamp may be indicative of a time of data generation orreception of a respective datum included in the data, and themulti-processing element processor may be configured to cause the atleast the portion of the data and the respective timestampscorresponding to the at least the portion of the data to be transmittedfor storage at the centralized data storage area.

25. The device of any of the preceding aspects, wherein a configurationof the device excludes indications of one or more identities of data tobe collected and stored in the cache.

26. The device of any of the preceding aspects, wherein the data to bestored in the cache includes at least one of (i) all data generated fortransmission by the device, (ii) all data created by the device, or(iii) all data received by the device.

27. The device of any of the preceding aspects, further comprising aflash memory configured to store at least one of: (i) at least a portionof a configuration of the device, or (ii) a batch recipe correspondingto the device, wherein a content of the flash memory is accessed by thedevice to resume operations after exiting an off-line state.

28. The device of any of the preceding aspects, wherein thecommunications network includes at least one of a wired communicationsnetwork or a wireless communications network.

29. The device of any of the preceding aspects, wherein the interface isa first interface, the communications network is a first communicationsnetwork, and the device further comprises a second interface coupled toa second communications network different from the communicationsnetwork, the second interface used by the device to at least one oftransmit or receive signals to control the process in real-time.

30. A system for supporting big data in a process plant, wherein thesystem includes a communications network having a plurality of nodes.The communications network may be configured to deliver data to bestored at a unitary, logical data storage area, and the unitary, logicaldata storage area may be configured to store, using a common format,multiple types of data from a set of data types corresponding to atleast one of the process plant or a process controlled by the processplant. The set of data types may include continuous data, event data,measurement data, batch data, calculated data, and configuration data.

Each node of the plurality of nodes may be configured to (i) cacherespective first data that is at least one of generated by, created by,or received at the each node, and to (ii) cause at least a portion ofthe cached data to be transmitted, via the communications network, forstorage or historization at the unitary, logical data storage area. Atleast one node of the plurality of nodes is further configured to (iii)receive second data that is at least one of generated by, created by, orreceived at another node of the plurality of nodes, and to (iv) causethe second data to be transmitted for storage at the unitary, logicaldata storage area. The system may include a device according to any ofthe preceding aspects, and/or may perform at least a portion of a methodaccording to any of the preceding aspects.

31. The system of the preceding aspect, wherein the plurality of nodesincludes a controller configured to receive a set of inputs, determine avalue of an output, and cause the output to be transmitted to a fielddevice to control the process in the process plant, and wherein thefield device is configured to perform a physical function based on theoutput of the controller to control the process.

32. The system of any of the preceding aspects, wherein thecommunications network is a first communications network, and whereinthe controller is configured to at least one of: receive at least oneinput of the set of inputs at an interface to a second communicationsnetwork, or cause the output to be transmitted to the field device viathe interface to the second communications network.

33. The system of any of the preceding aspects, wherein the field deviceis a first field device, the controller is included in the at least onenode of the plurality of nodes configured to receive the second data,and the another node is the first field device or a second field device.

34. The system of any of the preceding aspects, wherein: a first node ofthe plurality of nodes is disposed in the communications network betweena second node of the plurality of nodes and the unitary, logical datastorage area, the first node is included in the at least one node of theplurality of nodes configured to receive the second data that is atleast one of generated by, created by, or received at the another node,and the another node is the second node.

35. The system of any of the preceding aspects, wherein the first nodeis further configured to cache the received second data.

36. The system of any of the preceding aspects, wherein the second nodeof the plurality of nodes is disposed in the communications networkbetween the first node and a third node of the plurality of nodes, andwherein the second node is configured to (i) cache the second data, (ii)cache third data that is at least one of generated by, created by, orreceived at the third node, and (iii) cause the cached data to betransmitted to the first node to be forwarded for storage at theunitary, logical data storage area.

37. The system of any of the preceding aspects, wherein thecommunications network supports a streaming protocol.

38. The system of any of the preceding aspects, wherein at least onenode of the plurality of nodes is configured to host a respectivestreaming service to which at least the unitary, logical data storagearea or an access application of the unitary, logical data storage areasubscribes.

39. The system of any of the preceding aspects, wherein a schema used byat least a subset of the plurality of nodes to cache the respectivefirst data is included in a schema included in the common format used bythe unitary, logical data storage area.

40. The system of any of the preceding aspects, wherein the plurality ofnodes includes at least two devices from a set of devices including acontroller, a field device, an input/output (I/O) device, a userinterface device; a gateway device; an access point; a routing device; ahistorian device; and a network management device. The controller may beconfigured to receive a set of inputs, determine a value of an output,and cause the output to be transmitted to a field device to control theprocess in the process plant. The field device may be configured toperform a physical function based on the output of the controller tocontrol the process, and the I/O device may include a field deviceinterface and a controller interface.

When implemented in software, any of the applications, services, andengines described herein may be stored in any tangible, non-transitorycomputer readable memory such as on a magnetic disk, a laser disk, solidstate memory device, molecular memory storage device, or other storagemedium, in a RAM or ROM of a computer or processor, etc. Although theexample systems disclosed herein are disclosed as including, among othercomponents, software and/or firmware executed on hardware, it should benoted that such systems are merely illustrative and should not beconsidered as limiting. For example, it is contemplated that any or allof these hardware, software, and firmware components could be embodiedexclusively in hardware, exclusively in software, or in any combinationof hardware and software. Accordingly, while the example systemsdescribed herein are described as being implemented in software executedon a processor of one or more computer devices, persons of ordinaryskill in the art will readily appreciate that the examples provided arenot the only way to implement such systems.

Thus, while the present invention has been described with reference tospecific examples, which are intended to be illustrative only and not tobe limiting of the invention, it will be apparent to those of ordinaryskill in the art that changes, additions or deletions may be made to thedisclosed embodiments without departing from the spirit and scope of theinvention.

What is claimed:
 1. A method of delivering data using a devicecommunicatively coupled to a communications network of a process plant,the process plant having equipment configured to control one or moreprocesses, and the method comprising: collecting data at the device, thedata including at least one of: (i) data that is generated by thedevice, (ii) data that is created by the device, or (iii) data that isreceived at the device, the data corresponding to at least one of theprocess plant or a process controlled by the process plant, and a typeof the device is included in a set of device types, the set of devicetypes including a field device and a controller; storing, in a cache ofthe device, the collected data; and causing at least a portion of thecollected data to be transmitted for storage at a unitary, logical datastorage area of a process control big data appliance corresponding tothe process plant, the unitary, logical data storage area beingconfigured to store, using a common format, multiple types of data froma set of types of data corresponding to at least one of the processplant or the process controlled by the process plant, and the set oftypes of data including continuous data, event data, measurement data,batch data, calculated data, and configuration data.
 2. The method ofclaim 1, wherein collecting the data comprises at least one of:collecting all data that is generated by the device, collecting all datathat is created by the device, or collecting all data that is receivedat the device.
 3. The method of claim 1, wherein collecting the datacomprises at least one of: collecting data that is generated by thedevice at a rate of generation, collecting all data that is created bythe device at a rate of creation, or collecting all data that isreceived at the device at a rate of reception.
 4. The method of claim 1,wherein: the data is first data, the device is a first device, and theset of device types further includes an input/output (I/O) device havinga field device interface and a controller interface; and the methodfurther comprises: receiving, at the first device, second data that isat least one of (i) generated or created by a second device, or (ii)received at the second device, the second device having a device type ofone of the field device, the controller, or the I/O device; storing, inthe cache of the first device, the second data; and causing at least aportion of the second collected data to be transmitted for storage inthe unitary, logical data storage area of the process control big dataappliance.
 5. The method of claim 4, wherein the first device has adevice type of one of the field device, the controller, or the I/Odevice.
 6. The method of claim 1, wherein: storing the collected data inthe cache includes storing, in conjunction with the collected data inthe cache, indications of respective times of generation or reception ofthe collected data; and causing the at least the portion of thecollected data to be transmitted comprises causing the at least theportion of the collected data and the respective times of generation orreception of the at least the portion of the collected data to betransmitted.
 7. The method of claim 1, wherein storing the collecteddata in the cache of the device comprises storing the collected data inthe cache using a schema that is included in a schema corresponding tothe common format used by the unitary, logical data storage area.
 8. Themethod of claim 1, wherein causing the data to be transmitted comprisesstreaming the data using a stream control transmission protocol (SCTP).9. A process control device for controlling a process in a processplant, comprising: an interface to a communications network of theprocess plant; a cache configured to store data, the data including atleast one of: (i) data generated by the process control device fortransmission, (ii) data created by the process control device, or (iii)data received by the process control device, and the data correspondingto at least one of the process plant or the process controlled in theprocess plant; and a multi-processing element processor having at leastone processing element designated to cause the data to be stored in thecache and to cause at least a portion of the data to be transmitted, viathe communications network, for storage at a centralized data storagearea corresponding to the process plant, wherein the process controldevice is one of: a field device configured to perform a physicalfunction to control the process, a controller configured to receive aninput and generate, based on the input, an output to control theprocess, or an input/output (I/O) device disposed between andcommunicatively connecting the field device and the controller.
 10. Theprocess control device of claim 9, wherein at least one of: a firstprocessing element of the multi-processing element processor isdesignated to cause the data to be stored in the cache; a secondprocessing element of the multi-processing element processor isdesignated to cause the at least the portion of the data to betransmitted; or a third processing element of the multi-processingelement processor is designated to operate the process control device tocontrol the process in the process plant in real-time.
 11. The processcontrol device of claim 10, wherein at least one of: the firstprocessing element of the multi-processing element processor isexclusively designated to at least one of cause the data to be stored inthe cache or cause the at least the portion of the data to betransmitted, or the third processing element of the multi-processingelement processor is exclusively designated to operate the processcontrol device to control the process in the process plant.
 12. Theprocess control device of claim 9, wherein: the centralized data storagearea is a unitary, logical data storage area of a process control bigdata appliance corresponding to the process plant, the unitary, logicaldata storage area is configured to store, using a common format,multiple types of data corresponding to at least one of the processplant or the process controlled in the process plant, and the multipletypes of data are included in a set of types of data comprisingcontinuous data, measurement data, event data, calculated data,configuration data, and batch data.
 13. The process control device ofclaim 9, wherein the data stored in the cache includes at least one ofmeasurement data, calculated data, configuration data, batch data, eventdata, or continuous data.
 14. The process control device of claim 9,wherein the multi-processing element processor is configured to causethe at least the portion of the data stored in the cache to be streamedvia the communications network.
 15. The process control device of claim9, wherein a configuration of the process control device excludesindications of one or more identities of data to be stored in the cache.16. The process control device of claim 9, further comprising a flashmemory configured to store at least one of: (i) at least a portion of aconfiguration of the process control device, or (ii) a batch recipecorresponding to the process control device, wherein a content of theflash memory is accessed by the process control device to resumeoperations after exiting an off-line state.
 17. The process controldevice of claim 9, wherein the communications network includes at leastone of a wired communications network or a wireless communicationsnetwork.
 18. A system for supporting big data in a process plant, thesystem comprising: a communications network having a plurality of nodes,the communications network configured to deliver data to be stored at aunitary, logical data storage area; the unitary, logical data storagearea configured to store, using a common format, multiple types of datafrom a set of data types corresponding to at least one of the processplant or a process controlled by the process plant, and the set of datatypes including continuous data, event data, measurement data, batchdata, calculated data, and configuration data; each node of theplurality of nodes configured to (i) cache respective first data that isat least one of generated by, created by, or received at the each node,and to (ii) cause at least a portion of the cached data to betransmitted, via the communications network, for storage at the unitary,logical data storage area; and at least one node of the plurality ofnodes is further configured to (iii) receive second data that is atleast one of generated by, created by, or received at another node ofthe plurality of nodes, and to (iv) cause the second data to betransmitted for storage at the unitary, logical data storage area. 19.The system of claim 18, wherein: a first node of the plurality of nodesis disposed in the communications network between a second node of theplurality of nodes and the unitary, logical data storage area; the firstnode is included in the at least one node of the plurality of nodesconfigured to receive the second data that is at least one of generatedby, created by, or received at the another node; and the another node isthe second node.
 20. The system of claim 18, wherein the plurality ofnodes includes at least two devices from a set of devices including: acontroller configured to receive a set of inputs, determine a value ofan output, and cause the output to be transmitted to a first fielddevice to control the process in the process plant, the first fielddevice being configured to perform a physical function based on theoutput of the controller to control the process; the first field deviceor a second field device; an input/output (I/O) device having a fielddevice interface and a controller interface; a user interface device; agateway device; an access point; a routing device; a historian device;and a network management device.